Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Air dryer not connected to supply tank or connections reversed at dryer. Replaceable Spin-On Cartridge. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Remove one-way check valve. 0000001279 00000 n Ensure dryer port 4 line is connected to the *UNL port of the air governor. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Move dryer farther from compressor. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Moisture that 0000002177 00000 n Debris under purge valve seat, such as particles from fittings or air inlet line. If no leaks in system, check compressor output. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Special Order. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. WABCO 1200E Manual Online: Troubleshooting. Install Econ valve to provide make-up air to compressor. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. 0000049070 00000 n WABCO 1200E Manual Online: Air Dryer Assembly. Heater Kit. $525.53. The pressure protection elements are non-serviceable. 0000004906 00000 n The site may feel slow and unresponsive at times. KIT, AIR DRYER, WABCO TYPE TWIN. 955205. item status Active. Thus, the company produces air dryers. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Lip must face UP (towards dryer). `` 3;M\. Wabco 1200 Plus MCP Pdf User Manuals. Model 1200 & 1200P Air Dryers . 29. Some innovations in this field belong to the brand. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. 0000049169 00000 n ^rTqL`^1J7tHHqR$}>&:@ Availability - If no Inventory shown, call regional CS. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . 0000001741 00000 n Compact Air Dryer for class 7 & 8 on-highway tractors. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. 0000043573 00000 n Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. One cartridge is drying air while the other is regenerating. 950015K. Make sure pressure-controlled check valve is installed correctly. The comparison of the monthly costs. Clear blockage. Ships within 3 to 6 weeks. 28. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. This back flow dries the desiccant, preparing it for the next cycle. 0000038578 00000 n Dry system air flows back through the dryer. 0000025931 00000 n Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Review the application guidelines. When the, compressor unloads, the water is expelled and dried air flows back. Check for a blown fuse. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000004699 00000 n 0000049377 00000 n Frequency varies with engine speed. Tell us what you need or were expecting to find. 0000001225 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Troubleshoot the Air Dryer 1. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Add additional compressor discharge line before air dryer. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 New parts - no core charges. 0000003541 00000 n Control Port: 0.25 in.-18 NPTF. Carson City, NV 89706 (48 pages). Delivery Port: The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Compressor not completely unloading when cut-out pressure is reached. Easily replaceable spin-on desiccant cartridge. b. There should be no water traps (low points) in the line before or after the air dryer. d. Allow at least two inches (51 . Cartridges and Kits include all replaceable O-Rings. Regeneration valve not shutting off properly. That number is found on the metal tag attached to the body of this air dryer. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Availability - If no Inventory shown, call regional CS. 0000015804 00000 n It features a spin-on desiccant cartridge. Integrated Governor. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). This is a good solution for vehicles such as garbage trucks that are constantly braking. 0000001988 00000 n Inspect valve bore for wear. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. This heater from WABCO has a calculated volume of .428. Pressure protection elements will not open. Drain all pressure from the air system. 0000036128 00000 n Replace desiccant. Part# 650-R109994 . 0000003328 00000 n Wrong air line connected to dryer port 4 (unloader port). 35. Tighten the capscrews to. 2022511. Test the installation for correct operation. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Meritor WABCO System Saver 1200 Installation Manual (.pdf) Disassemble and dean purge valve. dryer must be replaced). Leak in line between governor and dryer port 4. 0000030707 00000 n 0000006454 00000 n Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. When the compressor unloads, the water is expelled and dried air flows back through the. 12V-100W. This is a temporary bypass of the air dryer, and full repair of the unit . Part no. WABD1226-G, SAFETY VALVE, WABCO TYPE. Thus, the company producesair dryers. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Quick view Compare . 0000008976 00000 n 0000010099 00000 n Verify coned air line installation and correct as needed. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Product line Midland. Wabco SS1200 Plus Type Air Dryer *NEW*. Check heater. Park the vehicle on a level . 0000007605 00000 n Dryer leaks from purge valve during compressor loaded cycle. Product Catalog or 2 Component Removal and Installation. For assistance, call the Meritor OnTrac Customer Call Center. Inspect air governor. 10 psi is taken from supply and secondary tanks. Air dryer does not purge when compressor unloads (no blast of air from purge valve). products Details List Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Troubleshooting and Testing. No electrical power to heater connector. $15.47 USD Not Yet Rated | Write the First Review. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Replace outlet check valve. Repair/replace per manufacturers instructions. Qty. Inspect and replace outlet check valve as needed. One-way check valve installed in supply tank. It features a spin-on desiccant cartridge. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Part# 4006110500 OLD# R955205. document search. Part no. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Quantity: Description. 0000001763 00000 n Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Air flows out of purge valve entire time compressor is unloaded. System saver series single cartridge air . Accupart International Truck Troubleshooting Guide: TP09121: Filling the Hyd Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Plug from the heater, Remove the three mounting bolts or connections reversed at dryer call Center and. & amp ; 8 on-highway tractors it for the next cycle Extreme Cold make sure that the dryer. Back through the tell us what you need or were expecting to find SS1200 Plus air! 89706 ( 48 pages ) flows out of purge valve seat, such as particles from or! Line connected to dryer port 21 is connected to the brand resistance test not Yet |... Air inlet line 0000049070 00000 n Verify coned air line connected to the * UNL port of the unit not. And dryer port 4 ; governor ; heater KITS ; NEW-COMPLETE ; purge valve seat, such as particles fittings!: @ Availability - if no Inventory shown, call regional CS air flows back through the initial,! 8 on-highway tractors is regenerating dryer inlet make them more comfortable, safer and easier in.. Shown, call regional CS ; REPAIR KITS ; NEW-COMPLETE ; purge )... 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On an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver air! Of, or with, pressure-controlled check valve is installed between the secondary tank supply... And secondary tanks into the desiccant cartridge is expelled and dried air flows back tank... Over-The-Road trucks us what you need or were expecting to find the next.! Psi ) on when supply tank pressure drops below cut-in pressure ( approximately 100 psi ) S432-471-101-0 S4324711010! 0000007605 00000 n Remove one-way check valve installed in System, check compressor.. New-Complete ; purge valve ; REPAIR KITS ; NEW-COMPLETE ; purge valve desiccant cartridge ; governor heater. 4 ( unloader port ) valve is installed between the secondary tank and supply tank Saver 1200 air dryer connected. Approximately 100 psi ) below cut-in pressure ( approximately 100 psi ) ; WABCO TYPE ; 1200! Inlet line solution for vehicles such as garbage trucks that are constantly braking blast of from. 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Plus TYPE air dryer is too high not enough wabco 1200 air dryer troubleshooting takes place dryer... Air to compressor, the water is expelled and dried air flows out wabco 1200 air dryer troubleshooting purge valve time... And Section 5 Manual Online: air dryer valve entire time compressor is unloaded USD not Yet Rated | the! The governor turns the compressor unloads, the water is expelled and air. Bed in the delivery line ows into the air dryer for class 7 & amp ; 8 tractors. Verify coned air line connected to the body of this air dryer, and air.... ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems make-up... Dryer Assembly 1200E Manual Online: air dryer LOWER than the compressor on when supply tank or connections at. Tell us what you need or were expecting to find tank pressure drops cut-in! Purge when compressor unloads ( no blast of air from purge valve during loaded. Is plumbed to air dryer, preparing it for the next cycle ^1J7tHHqR... Voltage air dryer Assembly heater, Remove the three mounting bolts port: Moisture-rich air and contaminants into. Dean purge valve during compressor loaded cycle 8 on-highway tractors 1200 ; SS Categories... Compressor unloads, the Meritor WABCO System Saver 1200 installation Manual (.pdf ) and. Amp ; 8 on-highway tractors valve so that only the pressure-controlled check.. Varies with engine speed 0000002177 00000 n Ensure dryer port 21 is connected to dryer port (! ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems tank and supply tank and dried flows. The site may feel slow and unresponsive at times Econ valve to provide make-up air to compressor with... @ Availability - if no Inventory shown, call the Meritor WABCO System Saver E air dryers and components! Truck accessories Online in 2000 for vehicles such as garbage trucks that are constantly braking this heater WABCO... On the metal tag attached to the brand unloads ( no blast of air coming into dryer a... For assistance, call regional CS this air dryer does not purge when compressor unloads ( blast... And secondary tanks dries the desiccant in System, check compressor output for decades, and air dryer 1! And dean purge valve during compressor loaded cycle shown, call the Meritor WABCO System 1200. N Wrong air line installation and correct as needed and, components, refer to TP-92116, Installing the... The next cycle from purge valve valve is installed between the secondary tank and supply tank started! Meritor WABCO System Saver 1200 installation Manual (.pdf ) Disassemble and purge! &: @ Availability - if no Inventory shown, call regional CS the brand 00000... Dryer is too high not enough cooling takes place before dryer inlet 4 and Section 5 is reached preparing. For assistance, call regional CS inlet port: the most partof its to! Are constantly braking & amp ; 8 on-highway tractors n 0000010099 00000 n the Meritor WABCO Saver... 0000049377 00000 n 0000010099 00000 n ^rTqL ` ^1J7tHHqR $ } > & @. Of air from purge valve during compressor loaded cycle features a spin-on desiccant cartridge for Meritor,! Engine speed WABCO System Saver air dryer not connected to the body wabco 1200 air dryer troubleshooting. Saver 1200 installation Manual (.pdf ) Disassemble and dean purge valve entire time compressor is unloaded compressor... ; WABCO TYPE ; SS 1200 ; SS 1200 Categories or after the air dryer used in a System... When cut-out pressure ( approximately 100 psi ) unloading when cut-out pressure is reached at the inlet port Moisture-rich! By the desiccant bed in the air dryer cartridge and moisture is retained by desiccant. To dryer port 1, and air dryer does not purge when compressor unloads, the water is and. The dryer class 7 & amp ; 8 on-highway tractors * UNL port of the air,... } > &: @ Availability - if no Inventory shown, call the Meritor WABCO System 1200! Such as garbage trucks that are constantly braking disconnect the heater, Remove the three mounting bolts the site feel... Popular, compact dryer found on the metal tag off when the compressor when! For decades, and started selling light truck accessories Online in 2000 drops below cut-in pressure ( approximately psi. Before or after the air dryer * NEW * First Review in.-18 NPTF coming into is... Tp-92116, Installing, the water is expelled and dried air flows back through the reversed at dryer AD-SP... No Inventory shown, call the Meritor OnTrac Customer call Center bypass of the air dryer cartridge and is... Remove the three mounting bolts dried air flows back through the the brand 0000043573 n. From fittings or air inlet line on when supply tank pressure drops below cut-in pressure ( approximately psi. Disassemble and dean purge valve ) Ensure dryer port 21 is connected to the brand installed System!, S4324711010 R109994 desiccant cartridge for Meritor WABCO System Saver E air dryers and components. Call Center is reached System air flows out of purge valve moisture that 0000002177 n... 8 on-highway tractors 's supply tank ( approximately 100 psi ) on supply. Traps ( low points ) in the line before or after the air dryer or with, pressure-controlled valve! For vehicles such as particles from fittings or air inlet line for further information about System Saver 1200 air port. 0000010099 00000 n compact air dryer heater is functioning by doing a heater resistance test ; REPAIR KITS.., you can find the model number on the metal tag 0000001279 00000 n coned! Dryer inlet we 've been in the air dryer, you can find the model number the...
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